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Primary packaging · Dosing & filling

Dosing and filling systems for food products

Dosers for solids, liquids and sauces, in glass, metal or plastic containers. Filling technologies — overflow, level control, under vacuum or volumetric with piston and flowmeter — adapted to the product, the line speed and the container format.

Solids, liquids, sauces and powders dosing by product type
From benchtop to complete lines benchtop, semi-automatic and automatic
Up to 600 containers/min linear and rotary versions
Service and support integration and local assistance

Dosing for the canning industry

A filling technology for every product

9 dosing technologies

From overflow, level control and vibration to volumetric with piston, flowmeter or auger.

Solids · liquids · sauces · powders

Olives, pickles, tuna, covering liquids, sauces and viscous creams, powders and granules.

up to 600 containers/min

From benchtop and semi-automatic solutions to high-speed rotary lines, sized to the line capacity.

AISI 304L / 316L stainless steel

Hygienic construction, CIP cleaning and components from recognised brands.

Capacities and specifications depend on the model, product, container and line configuration. We confirm the values relevant to your application.
Emerito level-control doser for liquids on the line

Correct dosing affects the whole process

Precise, uniform filling with even vacuum

The dosed quantity, the fill level and the air left in the container determine the quality of the pack: the liquid penetration into the product, the vacuum achieved at closing and the final presentation. Uneven dosing means rejects, extra checks and non-compliance risk.

Emerito solutions — a manufacturer with over 60 years of experience in canning packaging lines — are dedicated to wide-mouth jars and bottles with a metal cap (twist-off and PT). For other containers, from plastic and bottles to pails or pouches, we complete the range with benchtop and semi-automatic dosing solutions.

The Imark Sistem approach: we analyse the product (density, particles, temperature), the container, the line speed and the hygiene requirements, then identify the right dosing technology and the integration with the rest of the packaging line.

Precise filling

Controlled quantity and level, for consistent portions and fewer rejects.

Uniform filling

Constant fill level, the same in every pack, regardless of the amount of solid product inside.

Even vacuum at closing

Filling under vacuum removes the air between products and helps the liquid penetrate.

Adapted to the product

From fluid liquids to viscous sauces with particles, of high or low density.

Hygiene and cleaning

CIP cleaning or self-cleaning, for the sanitary requirements of the canning industry.

Speed on the line

Linear and rotary versions, from small to large production.

Dosing technologies

Dosers by product and application type

Each product behaves differently when filling. We choose the technology by the product state — liquid, sauce, cream, powder, granules or solid — and by container, speed and hygiene requirements.

Dosers for liquids

Level control, under-vacuum filling or overflow/cascade, for covering liquids, oils and fluid products.

See the dosers for liquids

Dosers for powders and granules

Dosing with auger, vibrating channels or benchtop, for spices, food powders and granular products.

See the dosers for powders

Dosers for solids

Overflow filling with vibration or volumetric telescopic, for olives, pickles, mushrooms, sliced or cubed products.

See the dosers for solids
Dosing and filling for liquids

Covering liquids

Dosers for liquids

Filling covering liquids — oil, vinegar, brine, water — with precise fill-level control.

Liquids · level control

Emerito level-control doser

Fills the liquid to a set level. Because the liquid reaches the same level regardless of how much solid product is in the container, the fill level stays constant and the vacuum achieved at closing is uniform — especially useful for canned tuna in oil, where penetration time matters. No spillage outside the container and no recirculation, so the liquid stays fresh and clean. Fibre-optic signal sensors. Linear and rotary versions.

Technology
level control
Versions
linear (Lineal T+N) and rotary (Rota+N)
Output
up to 50 / 100 containers/min (model-dependent)
Liquids
oil, vinegar, brine, water
Advantages
no spillage, no recirculation
Emerito level-control doser for liquids
For beverage bottling lines (water, juices, carbonated drinks) we have dedicated dosing and filling solutions — see the beverage equipment →.
Dosing for sauces and creams

Sauces and creams

Dosers for sauces and creams

Volumetric filling of sauces, creams, jams and viscous products, regardless of density.

Sauces · volumetric pistons

Emerito volumetric piston doser

Fills sauces or liquids by volume control, regardless of density (high or low), including mixtures with solid particles if the mixture is homogeneous — from tomato sauce, caviar, peanut and almond cream, cheese or ham spread, to baby food and Dijon mustard. The filling piston (standard volume 600 cm³) is set with a counter wheel, for quick, precise quantity change. The main tank can optionally take temperature control, an agitator-mixer for homogeneity and an integrated pump with min./max. level control for automatic supply. Some models accept additional filling heads to increase capacity, without a new machine. Cleaning via a central CIP station or an automatic self-cleaning cycle.

Technology
volumetric pistons
Models
1C–10C (+ 4C-A / 6C-A / 10C-A)
Output
10–120 cycles/min
Products
jams, yoghurt, honey, pâtés, sauces, purées
Options
temperature, agitator, pump, CIP
Emerito volumetric piston doser for sauces
Dosing for powders and granules

Powders and granules

Dosers for powders and granules

Precise dosing of powders, spices and granular products — semi-automatic and benchtop solutions for small and medium production.

Powders · semi-automatic

Auger (screw) doser

Semi-automatic dosing of food powders with an auger, for precise, repeatable quantities in jars, bags or boxes. Suitable for flour, cocoa, ground spices, milk powder and other fine powders.

Level
semi-automatic
Dosing
auger (screw)
Products
fine food powders
Containers
jars, bags, boxes
Semi-automatic auger doser for food powders
Dosing for solid products

Solid products

Dosers for solids

Filling solids — pieces, slices or cubes — into containers, with adaptation to product and format.

Solids · overflow

Emerito linear overflow + vibration doser

Fills containers by overflow: the product is added to the brim, and a vibration system at the exit removes the excess from the container mouth. Containers return to the filling ramp on a return conveyor. Simple design, easy to maintain, adaptable to different outputs and products.

Technology
overflow + vibration
Output
up to 250 containers/min
Products
solids, laminated, cubed
Applications
olives, pickles, mushrooms
Construction
robust, quality materials and components
Emerito overflow-with-vibration doser for solids

Filling and closing

Filling and closing in containers and pouches

Machines that fill and close on the same line — for pails, large containers and doypack pouches, with integrated dosing and closing.

Pails · filling + closing

Filling and capping for pails

A filling and closing machine for pails and large containers, for technical and food liquids, with integrated dosing and capping on the same machine.

Level
semi-automatic / automatic
Functions
filling + closing
Containers
pails, large containers
Filling and capping machine for pails

Complete lines

From the empty container to the packaged product, on a single line

We integrate dosing with the rest of the packaging flow — feeding, sanitising, closing, control, washing, drying and preparation for labelling — in a complete line, adapted to the product, speed and the certification requirements of each country.
Schematic of a complete dosing and packaging line, with numbered equipment
  1. Depalletiser
  2. Rinsing system (sanitising)
  3. Solids filler
  4. Rotary head spacer
  5. Liquids filler
  6. Twist-Off capping machine
  7. Basket loading system
  8. Retorts (autoclaves)
  9. Pasteuriser
  10. Manual work tables
  11. Basket unloading system
  12. Vacuum detector
  13. Accumulation table
  14. Washing system
  15. Drying system
  16. Labeller
  17. Case packer
  18. Shrink-wrapper
  19. Palletiser
The line adapts to your requirements — production speed, container format and the quality certifications required in each country. Imark Sistem integrates dosing with closing, control, washing, drying, labelling and marking.

Products and applications

What products we dose

Emerito solutions cover a wide range of food products packed in cans, jars and containers.

Covering liquids

Oil, vinegar, brine, water and syrups.

Sauces and creams

Mayonnaise, cheese sauces, peanut and almond creams, ham spread.

Vegetables and pickles

Olives, cucumbers, tomatoes, pickles and mushrooms.

Fish and meat

Tuna, fish and solids in cans, with covering liquid.

Sweet and spreadable

Jams, honey, yoghurt and dairy products.

Pâtés and purées

Pâtés, purées and homogeneous viscous products.

Baby food

Baby food and products requiring high hygiene.

Sliced / cubed solids

Sliced, laminated or cubed products.

Do you have a product to dose? Let us choose the right technology together.

Whether you are designing a new canning line or upgrading an existing one, we analyse the product, the container and the speed to identify the right doser and the integration on the line.

Technical information

Frequently asked questions about dosing and filling

Which dosing technology suits me?

It depends on the product state (solid, liquid or viscous sauce), density, the presence of particles, the container, the line speed and hygiene requirements. We recommend an application assessment before choosing the configuration.

What is the difference between overflow and volumetric filling?

Overflow fills to a set level — ideal for covering liquids and a constant fill level. Volumetric dosing (piston or flowmeter) delivers an exact quantity of product, regardless of density — suitable for sauces, creams and viscous products.

What is under-vacuum filling and when is it useful?

It removes the air trapped between the solid products, then fills the liquid under vacuum, for better penetration and an even vacuum in every container. It is especially useful for canned fish, meat or vegetables.

Can I dose sauces with particles?

Yes. Volumetric piston dosers accept mixtures with solid particles, as long as the mixture is homogeneous.

Do the dosers have CIP cleaning?

Yes, they connect to a central CIP station. Where there isn’t one, some models have an automatic self-cleaning cycle for the tank and the product-contact parts.

Linear or rotary?

Rotary versions increase the speed for large production; linear ones suit small and medium production and smaller installation spaces.

Can I increase capacity later?

On some piston dosers, additional filling heads can be added to increase capacity, without buying a new machine.

How do I choose the right model?

We start from the product, the container, the line speed and the hygiene requirements. Imark Sistem recommends the right solution and, where needed, testing on the real product.

Tell us what you need to dose. We will help you choose the right solution.

You do not need to know which dosing technology you require. Describe your product, the container and the desired speed, and the Imark Sistem specialists will help you identify the doser that fits your requirements.

  • Free analysis of your application
  • We recommend the right technology
  • We test on your product, then quote

Fast response · free consultancy · dedicated technical support

    Send us your project details

    Fill in the form and an Imark specialist will get back to you as soon as possible.

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      Send us your project details

      Fill in the form and an Imark specialist will get back to you as soon as possible.

      ↑ Drag your files here or click to upload JPG, PNG, PDF or video (max. 30 MB)